Heavy Manufacturing

Steel and Metal Processing

Rolling mills and continuous casters are among the most expensive assets in any plant to repair - and they fail in ways that are entirely predictable if you're watching the right signals. We specialize in drive-side bearing monitoring, pinch roll alignment detection, and furnace atmosphere control equipment.

  • Rolling mill drive and pinch roll monitoring
  • Continuous caster strand guide bearings
  • Furnace combustion fan and blower systems
  • Coiler and decoiler drives
  • High-temp sensor enclosures rated to 250°C
Automotive

Assembly and Stamping

Body shop conveyors, stamping press lines, and transfer bar systems run hard and fast. When one component fails, the entire line stops. Our automotive deployment package covers the high-cycle equipment that causes the most production downtime in a typical assembly plant.

  • Stamping press crown and connection monitoring
  • Transfer bar and walking beam system bearings
  • Body shop overhead conveyor drives
  • Paint shop conveyor chain tension systems
  • Integration with plant MES and ANDON systems
Process Industry

Chemical and Petrochemical

Process plant equipment failures carry consequences beyond lost production - they include safety incidents and environmental events. Our chemical plant program adds process variable correlation to mechanical monitoring, connecting vibration trends to operating conditions like pressure and flow.

  • Compressor train monitoring (reciprocating and centrifugal)
  • Pump mechanical seals and bearing housings
  • Agitator and mixer gearboxes
  • Cooling tower fan assemblies
  • ATEX Zone 1 and Zone 2 certified sensor options
Building Materials

Cement and Aggregate

Kiln drive gearboxes, raw mill systems, and separator fans in cement plants operate in dusty, high-temperature, high-vibration environments. We've developed sealed enclosures and maintenance-free mounting hardware specifically for these conditions.

  • Kiln main drive and support roller bearings
  • Raw mill and cement mill drives
  • Separator fan and classifier bearings
  • Bucket elevator head and tail shafts
  • IP68 and NEMA 4X sensor housings for dust environments
Energy

Power Generation

Generator sets, steam turbines, and cooling water pump systems run at the threshold of their design limits. Our power generation program meets ISO 13373 vibration monitoring standards and delivers data in formats compatible with existing asset management systems.

  • Generator and turbine shaft vibration (ISO 13373)
  • Cooling water and condenser pump monitoring
  • Boiler feed pump and forced draft fan systems
  • Diesel generator sets and black-start equipment
  • NERC CIP compatible data handling
Food and Beverage

Processing and Packaging

High-speed packaging lines and continuous process mixers in food manufacturing require monitoring that meets hygienic standards. Our food and beverage package uses stainless sensor housings, washdown-rated cabling, and HACCP-compatible installation methods.

  • High-speed packaging line conveyors and drives
  • Mixer and homogenizer gearboxes
  • Refrigeration compressor monitoring
  • Filler and labeler servo drive systems
  • 316L stainless sensor housings, IP69K rated

Not sure which program fits your plant?

We've commissioned systems in over 90 facilities. Tell us what you're running and we'll walk you through what's worked for similar operations.

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