Predictiv MFG puts real-time sensor intelligence on your heaviest equipment — motors, compressors, gearboxes, pumps — so your maintenance team knows about problems days before a shutdown forces your hand.
Each failure mode has its own early signal. We capture all of them — continuously, on every asset that matters to your production schedule.
High-frequency accelerometers catch bearing wear, imbalance, and misalignment weeks before they cause a failure. Waveform data is analyzed continuously — no manual rounds needed.
Embedded temperature sensors on motor windings, gearbox oil, and bearing housings detect heat buildup caused by friction, overloading, or cooling system problems before the damage spreads.
Ultrasonic listening picks up early-stage cracking, cavitation in pumps, and partial discharge in electrical equipment — signals that are invisible to vibration and temperature sensors alone.
Fixed industrial cameras with on-edge AI spot fluid leaks, belt misalignment, abnormal smoke, and surface degradation on equipment that's too hot or too fast to inspect manually.
We work across heavy manufacturing sectors where unplanned downtime is measured in tens of thousands of dollars per hour — not per day.
Rolling mills, continuous casters, and furnace drives run under extreme heat and load. Our sensors are rated for harsh environments, and the models are trained on steel plant failure patterns specifically.
Press lines, transfer systems, and paint shop conveyors run on tight cycle times. One bearing failure on a transfer bar can idle an entire assembly plant. We catch those failures early.
Compressor trains and pump systems in process plants run continuously. The consequences of failure go beyond downtime — they include safety incidents and environmental risk. We monitor both condition and operating envelope.
Kiln drives, raw mill gearboxes, and separator fans take continuous abuse in dust-heavy environments. Our hardened sensors and enclosures are designed for exactly this kind of installation.
Turbines, generators, and cooling water pumps at power stations require high-accuracy vibration monitoring. We deliver ISO 13373 compliant data collection and reporting.
Hygienic environments with high-cycle conveyors, mixers, and fillers. We offer food-grade sensor housings and HACCP-compatible monitoring that doesn't require halting the line for inspection.