Layer 1 - Sensing

Hardware that survives your plant floor

Our industrial sensors are rated IP67, designed for operating temperatures from -40°F to 185°F, and certified for use in Zone 2 hazardous locations. They attach to motors, gearboxes, pumps, fans, and compressors without cutting power or modifying the machine.

Tri-axial vibration sensors

20kHz sampling rate captures the high-frequency signatures of bearing defects, gear mesh problems, and cavitation — the failure modes that kill your most expensive equipment.

Embedded thermal sensors

Direct-contact temperature measurement on motor windings and bearing housings, not just surface IR scans. Faster response, better accuracy, no operator required.

Industrial wireless mesh

Sensors communicate over a 900MHz mesh network optimized for steel and concrete environments — no IT involvement, no holes in firewalls, no cellular dependency.

Industrial IoT sensor mounted on motor bearing housing for vibration monitoring
Layer 2 - Edge Computing

Decisions happen at the plant, not in a cloud

Our edge gateway processes sensor data on-site, inside your network perimeter. Alerts fire in under 60 seconds regardless of internet connectivity. Your production data stays on your infrastructure.

Hardened edge gateway

DIN-rail mounted industrial PC with solid-state storage, rated for continuous operation in panel enclosures. Handles up to 2,000 sensor channels per unit.

Air-gap compatible

Works fully offline. When you want cloud dashboards for remote teams or corporate reporting, data is pushed out — not pulled in. You control what leaves the plant.

Open integration layer

OPC-UA and REST API output connects to your existing CMMS, DCS, or historian without requiring a new software platform. Alerts can trigger work orders in SAP PM directly.

Industrial DIN-rail mounted edge computing gateway for factory data collection
Layer 3 - Analytics

Answers, not just alerts

We don't tell you a sensor is trending high and leave the diagnosis to your maintenance team. Our models identify the likely failure mode, rank severity, and suggest a maintenance action — so your planners can schedule work, not just react to alarms.

Failure mode classification

Our models are trained on industrial failure libraries covering 50+ bearing types, 30+ gear configurations, and common pump failure modes across your specific equipment classes.

Remaining Useful Life estimation

Beyond "something is wrong" — we estimate how much operating time remains before failure, so you can schedule the repair at the next planned maintenance window instead of an emergency callout.

Mobile-first alert delivery

Maintenance technicians get push notifications with the equipment ID, location, severity level, and recommended action — ready to act before they leave the maintenance office.

Plant health analytics dashboard displaying equipment failure mode alerts and status

Ready to put sensors on your most critical assets?

We handle installation, configuration, and model tuning. Your team just receives the alerts and acts on them.

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